Most common problems
   
- As a result of bad application of Primer or PU, problems take place of:
   
  • Water ingress
   
  • Wind Noise
   
  • Insufficient PU adhesion strength
   
- The possibility of defect detection once the glass is inserted is zero
   
- Customer dissatisfaction due to faults not detected in plant
  Our EINES solutions
   
- Control of the Glass
   
  • Multi error proofing capabilities
   
- Control of the Primer application
   
  • Continuous measurement
   
- Control of the PU application
   
  • Pressure head based
   
  • Continuous measurement
   
  • Profile and position validation
   
  • PU joint correctness verification
   
   
- 3D post insertion check
   
- guidance insertion
   
  • 6 degrees of freedom
   
  • 0,2 mm accuracy
   
- Automatic Non contact measurement
   
  •  Real after process measurement
   
- Marshalling report services
   
  • Dynamic analysis
   
  • VIN report
  3D windshield guiding example
   
- 3D Stereo Vision
   
- Colour recognition
   


  Example of dynamic inspection
   
- Detection in real time of defects
   
   • primer path position
   
   • primer width
   
   • primer gaps
   
   • Overspray (when spraying)


  Control of the PU application examle
   
- Pressure head based
   
- Continuous measurement


  PU Joint Control System
   
   The second phase of product application begins with the PU application. The PU Pressure Control program, developed by Eines, verifies the absence of air bubbles in the applied product.
   
   The PU Joint Control System is equipped with a device to detect gaps or a lack of PU in the most difficult areas to inspect by the pressure control program. In other words, the PU bead joint is the “critical” point where the beginning and the end of the PU bead are joined during the PU dosing process. At the start-up of the dosing process, there is a continuous increase in the pressure beginning from its minimum level to its stable level and a subsequent decrease as the process approaches its end. The pressure is variable at these two steps and the pressure control program can not take into consideration these measurements.
  Applied technology
 
    - Total Integrated system control.
 
    - Artificial Vision technology.
 
    - Analogue Measurement Technology obtaining data from the pressure sensor in the dispensing nozzle.
 
    - Determination of the key critical attributes of the process .
 
    - High speed and accurate measurement .
 
    - Data capture and analysis in real time.
 
    - Advanced integration of different technologies in a single product .
 
    - Common user interface trough all applications .